How to Make a Sofa Bed From Pallets

Pallets are a simple and easy way to recycle wood into something new. They can be used in many different ways around the home; this article will show you how to make a sofa bed from pallets.

The great thing about making a sofa out of pallets is that they are free and readily available for anyone with access to some tools. This project takes no time, and the result is perfect for any living space or guest room.

How to Make a Sofa Bed From Pallets

It is an excellent weekend salvage project and can be constructed in one day if the materials are available. The best part about this project is that you can make the base as deep or as shallow as you like, which means if your space is limited, then I recommend making the base only 20cm deep.

Step to Follow on How to Make a Sofa Bed From Pallets

Step One: Cut and Prep Your Pallets

Cut your pallet down to the size you want. Be sure to use protective equipment, such as gloves and goggles, while cutting or deconstructing your pallets. Also, be sure to use power tools such as a table saw on the smaller sections of boards for more efficiency, making it easier on yourself.

Since you will be cutting a lot of your pallets down to size, you must have a good amount of saw horses or some other type of sturdy work surface so you don’t damage your table or ground. Once you have all your pallets sized down into the lengths you want them, it is time to deconstruct them.

Cut and Prep Your Pallets

A lot of the boards will be tied together with wire strands. Removing these wire ties before moving on to the next step is essential since they can easily poke through the fabric and rip apart cushion foam. You can do this by using a pair of cutters or snips, but these tools will take a lot of time and effort.

Step Two: Use an Angle Grinder to Grind Down Edges

An angle grinder is very similar to a power sander. It works by using small bits of sandpaper that are attached to the body of the tool. The bit rotates on an axis, allowing you to make precise and even adjustments to your piece of furniture. This step adds necessary protection for people who will be sitting or sleeping on the sofa bed.

It also adds a more refined look to your piece, instead of a jagged and unfinished look that you would get if you removed these edges by hand. However, an angle grinder has a lot of power behind it and can be dangerous if not used correctly. Before using your angle grinder, make sure that the switch is in the off position and that the bit is not attached to the tool.

Use an Angle Grinder to Grind Down Edges

Never hold down your angle grinder for long periods while it’s running; the grinder gets hot, and it can burn you. Once you have finished using your angle grinder, be sure to turn the switch on the tool off. For best results, use an 80 grit or higher sandpaper bit when finishing this project step.

Step Three: Clean Out Your Sofa Bed Frame

Before you can get started on your actual sofa bed, you need to clean out the frame. The frame is a metal rectangle that has four legs at each corner. It supports the rest of your piece and holds together many of its boards. This part of your project must be free of any dirt, dust, or debris.

If you don’t clean it out first, this will end up on your cushion foam and be transferred to the new fabric you buy for this project. You can use soap and water to do this step without too much trouble. If you use soap, then be sure to rinse the frame thoroughly since any residue can damage your new cushion foam.

Clean Out Your Sofa Bed Frame

Once you have rinsed the frame, stand it on its side with your angle grinder to make sure that it has dried completely before you can continue. Remember always to wear your protective equipment, such as gloves and goggles, while using a power tool like this one. If you use the steps outlined above for how to make a sofa bed from pallets, you can do it yourself.

Step Four: Attach the Cushion Foam

Once the frame is clean, you will need to carefully cut or trim your cushion foam to fit inside the metal structure. This will be a breeze; you can easily attach the cushion foam by using spray glue and then pushing it down against each side of the frame.

You can use staples or nails for larger sofa bed frames to get your cushion foam into place for the one that we used. Be sure only to staple the middle section of the cushion foam; you don’t want any staples poking through the top, nor do you want them to be visible on the bottom.

Once you have stapled down your cushion foam, make sure that it is straight and even all the way across. If this isn’t an option for you, or if your cushion foam doesn’t sit flush into your frame, then you will need to get more creative. We used a jigsaw and a drill to cut out the section that didn’t fit perfectly into place in our particular sofa bed.

You Can Check It Out to Hide Box Spring without Bed Skirt


After finishing with your pallet sofa, you will have a comfortable and attractive piece of furniture perfect for any home. Take the time to build this project correctly, and it can be an heirloom in your family for many years to come. Pallets are inexpensive; all you need is some paint or stain and maybe some rope to complete the look!

Create yourself something beautiful today by following these instructions on how to make a couch from pallets. We hope that, if nothing else, knowing about these ideas might give you one more option when looking at where to find inexpensive furnishings.

And remember always to use safety precautions when working with power tools! Finally, the conclusion paragraph is informative and provides information on how to make a sofa bed from pallets.

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